Energy Distributor with MPPT for Building Integrated Photovoltaics (BIPV)

Together with UAB “MODERNIOS E – TECHNOLOGIJOS”, a system was developed that enables the collection of solar energy from distributed photovoltaic modules integrated into buildings (BAPV). Project description from the MET side can be fount here.

Project Objective

To develop an efficient energy distribution system with Maximum Power Point Tracking (MPPT), optimized for energy storage and power delivery.

MPPT inverter board
MPPT inverter board

Task 1: Energy Storage Strategy

Goal:
Define the required energy storage capacity based on:

  • Solar cell power output
  • Size, weight, and temperature range of the storage unit
  • Lifecycle, cost, average and peak load power
  • Safety requirements and energy loss tolerances

Activities:

  • Theoretically evaluate and test different battery types
  • Select the most suitable battery type based on minimum and maximum required storage capacity

Expected Result:
Defined energy storage requirement and selected battery type.

Key Questions:

  • Do different applications require different battery capacities?
  • Should modular battery systems with varying characteristics be used?
MPPT Inverter Prototype
MPPT Inverter Prototype

Task 2: Supercapacitor Module Integration

Goal:
Assess the potential of integrating a parallel supercapacitor module to support short-term high load demands.

Expected Result:
A designed and tested supercapacitor module for peak power delivery.

Key Questions:

  • Is a supercapacitor module necessary?
  • What power capacity should it have to work efficiently with the selected battery type?

Task 3: MPPT Converter Requirements

Goal:
Based on preliminary cost and efficiency estimates, define technical requirements for the battery charging MPPT converter.

Activities:

  • Build and evaluate prototypes of converters with different architectures
  • Analyze their energy efficiency

Expected Result:
Defined technical requirements for the converter.

Key Questions:

  • How flexible should the system be?
  • Is it economically reasonable to widen the converter’s input/output voltage range and increase power?

Task 4: Monitoring System Requirements

Goal:
Define the monitoring requirements for photovoltaic (PV) elements and batteries.

Expected Result:
Technical requirements for the converter controller.

Key Questions:

  • How much do monitoring features increase system cost?
  • Do they negatively affect performance under low PV generation?
Simplified MPPT Converter Schematic with LT8490 Controller
Simplified MPPT Converter Schematic with LT8490 Controller

Task 5: MPPT Converter Development

Goal:
Design and manufacture an MPPT converter with integrated monitoring functions.

Expected Result:
A fully functional prototype of the converter.

Performance Evaluation:

  • Determine energy efficiency curves depending on input power
  • Measure performance at various input voltages
Thermal image of the MPPT inverter
Thermal image of the MPPT inverter

MPPT Converter Technical Specifications

Maximum allowable input voltage (open circuit)60V
Maximum operating input voltage54V
Input voltage at which the MPPT algorithm starts operating9.1V
Minimum battery voltage5V
Configurable battery voltage range9.80-30.15V
Voltage configuration step4.97mV
Maximum input current for proper MPPT operation15A
Maximum converter power when using a 12V battery150W
Maximum converter power when using a 24V battery300W
Maximum output current for proper converter operation15A
Configurable output current range0.4-20.0A
Current configuration step0.4A
MPPT efficiency*>99%
Overall efficiency>95%
Operating temperature-35°C ~ +65°C
Converter dimensions without enclosure70*75*21 mm
Dependence of the MPPT converter's efficiency on the input power at various input (Uin) and output (Uout) voltage levels.
Dependence of the MPPT converter’s efficiency on the input power at various input (Uin) and output (Uout) voltage levels.
Dependence of the MPPT converter's efficiency on the source current at various input (Uin) and output (Uout) voltage levels.
Dependence of the MPPT converter’s efficiency on the source current at various input (Uin) and output (Uout) voltage levels.